数控双端开榫机

数控双端开榫机

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2022-05-29 08:45:08
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高密市三华数控机械制造有限公司

高密市三华数控机械制造有限公司

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机器简介什么是数控双端开榫机?两块木头,本是毫不相干的死物,但是当木工匠人把它们身上多余的部分凿去,一凸一凹结合在一起,木头便有了阴阳,有了内涵,有了情愫,也有了新的名字榫卯

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什么是数控双端开榫机?
两块木头,本是毫不相干的死物,但是当木工匠人把它们身上多余的部分凿去,一凸一凹结合在一起,木头便有了阴阳,有了内涵,有了情愫,也有了新的名字——榫卯。
这种传承千年的技艺,发展至今,已衍生多达百种,如插肩榫、抱肩榫、粽角榫等各式各样的榫卯广泛应用在建筑、造船、家具等行业之中,其类型可谓千变万化,在这其中,最基本、见的几种卯榫结构有:直角榫(方榫)、斜角榫、圆榫、腰圆榫(椭圆榫)等。
这几种榫卯结构虽然简单,却是应用泛的,特别是在家具行业中,如加工餐桌、餐椅、实木家具等的企业都会大量用到这几种卯榫结构,为了顺应企业的这种生产需求,数控双端开榫机便应运而生,它通过数控双轴联动可以快速加工直角榫、斜角榫、圆榫、椭圆榫等榫头,可以在材料两端同时开榫,所开榫形、尺寸可以相同也可不同,并且能够自动上料、切割、出料,大大提高了生产效率。
   华洲数控双端开榫机采用的是双轴联动卧式结构
   主要由七部分构成:CNC数控系统、底座、主轴系统、上下料系统、滑动装置、外防护罩、润滑系统。
  1. 机身采用的是优质铸铁,锻压、焊接、涂装上都采用优质材料,机体耐锈蚀、耐压力、耐震动、耐磨性能都非常优异,保证了机器的稳定性。
  2. CNC数控系统由电脑控制系统、数控装置、驱动装置、检测装置、辅助控制装置构成,现在采用的CNC数控系统是华洲在吸收技术的基础上自主研发的数控系统,在十几年的生产销售过程中,不断对自身数控系统进行优化升级,使CNC数控系统更加贴合木工行业的生产特点,这套系统在国内数控行业内也处于技术地位。
  3. 整台机器配备7个以上的伺服电机,分别配备在左右主轴系统和滑动装置上,保证了加工产品的精准度和效率。
  4. 主轴采用的是风冷主轴,电机采用的日本进口或者国产品牌伺服电机,跟低端伺服电机或步进电机相比精度更高质量更好,导轨丝杆采用的是中国台湾TBI或CSK的,是行业内的。
  5. 自带防护罩和润滑油壶,可以防止飞屑进入机器,并且保证机器一直以良好状态运转。
  6. 有料仓,可以自动上下料。
 
适用于加工各种类型的直角榫(方榫)、斜角榫、圆榫、腰圆榫(椭圆榫)等,双头出榫的最短加工距离为22cm,可以达到2M,特别适合那些对效率和产量要求比较大的企业。
 
  1. 效率:两端榫头可一次同时快速加工完成,全自动化加工作业,自动入料,自动出料大幅提升榫头加工效率。每个工件8秒到20秒不等(榫头大小、木材硬度而定),加工效率是传统机械的2到3倍。
  2. 质量:电脑控制,严格按照标准加工,加工的精度*,基本*,而且可以稳定的保持高质量加工,避免了人工加工过程中的失误导致出现废料等问题。
  3. 操作:操作简单,设备是针对普通工人设计,一键傻瓜式操作,大部分工件只需要简单的录入参数即可自动生成代码进行加工。
  4. 方便:机器带有数控存储记忆功能,每次使用的时候只要找到之前的程序就可以继续使用,大大节省了反复调试和测量的时间,也保证了不同时间加工的工件在质量上的统一。
  5. 人工:由于是数控自动化加工,只需要一个工人上下料和看机器即可,对工人的熟练度和体力几乎没有什么要求,男女老少都能胜任,可以大大减少对于工人数量和工人熟练度的依赖性。


Machine introduction
What is CNC double end tenoning machine?
The two pieces of wood are dead objects that have nothing to do with each other, but when the carpenter chisels away the redundant parts of them and combines them together, the wood has Yin and Yang, connotation, emotion and a new name - tenon and mortise.
This technique, which has been inherited for thousands of years, has developed into hundreds of kinds, such as shoulder mortise, shoulder holding mortise, Zongjiao mortise and other mortise and tenon. It is widely used in construction, shipbuilding, furniture and other industries. Its types are ever-changing. Among them, the most basic and common mortise and tenon structures are: right angle mortise (square mortise), oblique mortise, round mortise and waist round mortise (oval mortise) Wait.
Although these mortise and tenon structures are simple, they are the most widely used, especially in the furniture industry. Enterprises processing dining tables, dining chairs, solid wood furniture, etc. will use these mortise and tenon structures in large quantities. In order to meet the production needs of enterprises, CNC double end mortise and tenon machine should be put into operation. It can quickly process right angle mortise, bevel mortise, round mortise and tenon through CNC double axis linkage The elliptical tenon and other tenons can be tenoned at both ends of the material at the same time, the tenon shape and size can be the same or different, and can automatically feed, cut and discharge, which greatly improves the production efficiency.
What are the components?
Huazhou CNC double end tenoning machine adopts double axis linkage horizontal structure
It is mainly composed of seven parts: CNC numerical control system, base, spindle system, loading and unloading system, sliding device, external protective shield and lubrication system.
Fuselage details and highlights
The body is made of high-quality cast iron, and high-quality materials are used in forging, welding and coating. The body has excellent corrosion resistance, pressure resistance, vibration resistance and wear resistance, ensuring the stability of the machine.
CNC numerical control system is composed of computer control system, numerical control device, driving device, detection device and auxiliary control device. The CNC numerical control system now adopted is the numerical control system independently developed by Huazhou on the basis of absorbing advanced technology at home and abroad. In the process of production and sales for more than ten years, Huazhou has continuously optimized and upgraded its own numerical control system, The CNC system is more in line with the production characteristics of the woodworking industry. This system is also in a leading position in the domestic CNC industry.
The whole machine is equipped with more than 7 servo motors, which are respectively equipped on the left and right spindle systems and sliding devices to ensure the accuracy and efficiency of processed products.
The main shaft adopts air-cooled main shaft. The motor adopts high-end brand servo motor imported from Japan or made in China. Compared with low-end servo motor or stepper motor, the precision is higher and the quality is better. The guide screw adopts Taiwan TBI or CSK, which is one of the best brands in the industry.
Equipped with protective cover and lubricating oil pot, it can prevent flying debris from entering the machine and ensure that the machine runs in good condition all the time.
There is a silo, which can load and unload automatically.
For which products?
It is suitable for processing various types of right angle tenon (square tenon), chamfered tenon, round tenon, waist round tenon (elliptical tenon), etc. the shortest processing distance of double tenon is 22cm, and the maximum can reach 2m. It is especially suitable for enterprises with high requirements for efficiency and output.
Machine performance advantages
Efficiency: the tenons at both ends can be processed quickly at one time. The fully automatic processing operation, automatic feeding and automatic discharging greatly improve the tenon processing efficiency. Each workpiece takes 8 seconds to 20 seconds (depending on the size of tenon and wood hardness), and the processing efficiency is 2 to 3 times that of traditional machinery.
Quality: it is controlled by computer and processed in strict accordance with the standards. The processing accuracy is very high and basically error free, and it can stably maintain high-quality processing, avoiding the problems of waste caused by mistakes in the manual processing process.
Operation: the operation is simple. The equipment is designed for ordinary workers and operates with one click. Most workpieces can automatically generate codes for processing only by simply entering parameters.
Convenience: the machine has the function of NC storage and memory. Each time you use it, you can continue to use it as long as you find the previous program, which greatly saves the time of repeated debugging and measurement, and ensures the unity of the quality of workpieces processed at different times.
Labor: because it is NC automatic processing, only one worker needs to load and unload materials and look at the machine. There are almost no requirements for workers' proficiency and physical strength. Men, women and children can be competent, which can greatly reduce the dependence on the number of workers and workers' proficiency.

全自动数控木工开榫机、数控榫槽机、打眼机、数控开料机、数控带锯机、数控锯铣机、数控雕刻机、燕尾榫机、数控裁板锯、纵横锯、瓦楞纸机器、猫抓板机器请认准华洲数控,华洲小唐
 
Fully automatic CNC woodworking tenoning machine, CNC tenoning machine, drilling machine, CNC cutting machine, CNC band saw, CNC sawing and milling machine, CNC engraving machine, dovetail tenon machine, CNC panel saw, vertical and horizontal saw, corrugated machine and cat scratch board machine, please identify Huazhou CNC. For details, please consult sanhuacnc
 

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